Showing posts with label wearable art. Show all posts
Showing posts with label wearable art. Show all posts

Thursday, November 15, 2012

Faux-Taxidermy Lion

 So back in August we were contacted to do a studio job... I hinted at what it was, but tried very hard to adhere to our shop NDA (non-disclosure agreement) which we stick to whenever we do studio jobs. Mostly my day-job consists of making pretty average stuff for studios. Lots of welding, soldering, machining and tailoring. But this one was special!

I'm so proud of this, I'm so excited that we've got studio ok to share pictures and details!

This was definitely one of my favorite costumes I've built, and we were fortunate enough to be working with some great people who let us kinda run away with the idea and make it excellent!


The producer gave us some images of what they wanted, and we immediately got to work brainstorming how we could bring together a taxidermy-like cowl and cloak. I whipped up a few concept sketches, we had some ideas bounced back and forth, and then as soon as we got the ok we began ordering parts from about a dozen online stores to get started!

I couldn't help myself, and posted some component photos in this blog entry. It's so hard to pour so much love and energy into secret Hollywood stuff! I have moments of weakness, hah.

Ok, on to the good stuff! Here's just my favorite pictures of the process... There are hundreds! Thanks to my wonderful partner who is so supportive of me that he jumps at every opportunity to take snapshots of the 'insides' of our projects! 
Without him, I also probably would have mucked up the ratios on at least half of the resin fiberglass and casting rubbers, so he's just the best.
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I used sculpting epoxy for details; fairly malleable and cures in about 4 hrs, can be sanded and dremeled!
Dremeling the fiberglass head for rough spots and to fit in the taxidermy replica lion eyes. 
The claws were made from a two part resin in a platinum silicone mold.
First good pull out of the pawpad mold; made out of tinted casting rubber compound onto a lycra sheet.

Painting the jawset (a heavily modified taxidermy jaw set) and then coating everything in UltraGlo.

First test to see if the 'skin' fits!

Looks pretty good for a test fit and some rough fur shaving!
We made the paws 'dimentional', in that they had a front and back, as though they were stuffed taxidermy rather than flat. This was SO difficult, but SO worth it. We inset the pawpads and sewed them into the paws from within (not appliqué via adhesive on the outside), as well as sewing in the claws from the inside and reinforcing with E6000. They had such a wonderful weight to them!
Cutting into the bolt of NFT we ordered for the project was terrifying! 
We "gently" adhered to a standard lion's size when doing the cape portion. He'd be a small lion, but he sure was a pile of fur on my sewing table! 
Husband for size reference. Two colours/lengths of NFT fibers for the mane, elbow poofs and tail, such wonderful stuff!
Hand basting the faux suede lining to the inside for that added realistic look and so-soft comfort!
Started airbrushing some 'value' to the facial fur. I got way more aggressive with the shading later on hehe.
Test fit... I wanted to keep it!
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I'm so glad I got a chance to make this fella! I love the opportunity to stretch my comfort zones and really make something out of the ordinary (for me at least). It was a whole bunch of sleepless nights, trashed patterns, mis-casted parts and paint spills, but the stress was worth it!


Oh yeah, and I added some horsehair whiskers and eye-whiskers too!

If you have questions about the construction, or where I sourced materials, feel free to ask! Thanks for reading. :)

Wednesday, November 30, 2011

Sometimes I'm a dog





Thanks to a dear friend and a very quality DSLR, the Puppy officially has some fantastic headshots.

Some specs about this costume:

 - The bodysuit is built to fit unisex, so it's rather baggy. I built it with the thought that both my studio partner and I would be able to wear it. It fits anyone between 5'8-6'2". The body comfortably fits between 145lbs-200lbs, though it starts to get tight around the tummy any larger than that.
 - The materials used were for the most part unidentifiable. I haven't found similar fur to the body since! It's made of locally sourced 2" two-tone brown, 2" tipped beige (the kind that came with a faux suede backing), and some Monterey Mill's brand fox white.
 - It has 2 sets of feet; one built on size 11 mens shoes & one pair on size 7.5 womens shoes. The feet are soled with an additional .75" rubber matting so the traction is great and they're very comfortable for long uses.
 - The tail is carved foam with 2 belt loops, so it has a great wag and will always hold it's shape.
 - The hands are 3 fingered, the paw pads are textured pleather and the pads are lightly stuffed with polyfill for a little extra squish.
 - The nose is cast rubber, tinted with commercial rubber tint and a foam core. Solid and squishy yet very light! Read how I made it here.
 - The head is hand-carved foam lined with a lycra balaclava, the ears are semi-rigid cold foam, and the eyes are CNC machine cut plastic with plastic mesh for vision. The irises are painted with high quality acrylics so they won't bleed or fade. The vision is great out of this head; even in low-light/night settings it's fantastic! This head is so light, it barely weighs 1lb!



Definitely a lot of fun to wear!

Saturday, August 27, 2011

the virtues of varnish

Just a little product review tonight, to go along with the progress of one relaxa-project:
 
 Piece mid-varnishing. The painters tape is to prevent any drips.

Ultra-glo is a really wonderful varnish/protective coating. Previously, on my sculpted pins I used standard issue epoxy gels. Usually 5 or 30 minute cure kits, with high tensile strength. You know the kinds: little 5mL tubes of resin and hardener with the twist tops that never keep the goopy stuff contained between uses. Or even worse, the little push-syringes that leak like yuck.
But I need a clear varnish that will keep my sculpts from shattering into a billion pieces when knocked about or dropped, so I used it.

The downside of these epoxies is that they usually yellow over time or even yellow as they cure (ugh!) and they're difficult to get accurately 1:1 ratios... which can lead to tacky gluey pieces that take ages to properly harden. They're more expensive per ounce, in the long run. The quick curing epoxies need to be mixed in multiple batches over the course of a paint-job so I tend to waste more as it sets up on me, and it's just generally a pain. But they're easy to buy (Home Depot, Canadian Tire, along with just about any small hardware shop). So I tolerated them.

 Some pre-epoxy sculpted Critter Pins.

Last January I had the chance to visit a TAP Plastic shop. While there, I picked up some pints of Ultra-Glo polymer coating (and of course glow-in-the-dark powder to add to it for extra fun). 

This stuff is great. I'll never resort to any two-part epoxy gel again.

First off, it's CRYSTAL clear. No more weeping as my lovely snow white painted pieces gradually go nicotine yellow again. If this was the only perk I would absolutely still recommend it against anything I've used before. But there's more! 
It's also wonderfully shiney, looking like fresh wet paint that's been polished with diamonds. From my experience, it fills in any small rivulets from brush strokes in paint and seems to 'smooth' itself, and makes any paint job look absolutely smooth and seamless. No more sanding paint smooth before varnish. It's definitely made my finished pieces look better, more like ceramic or resin casts... Considering all my sculpts are one-ofs in soft sculpting clays, and I'm not using any ceramic casting, I'm liking the effect. 
It's also fantastically strong! I used it to coat a set of claws used on the gloves and feet of a costume, and they feel silky like polished ceramic dish plates & have yet to show any sign of scuff or scratch. Despite opening doors, grabbing items, stomping around for miles and just generally being used...  I haven't tried to smash them with a hammer/gouge them with keys (at least not directly), but I have a feeling they would stand up admirably to even that level of abuse.


It's also, dare I say, easier to mix. Ultra-Glo is much more liquid than anything I've worked with before (aside from polyurethane varnishes, ick), so it's easy to mix up in graduated measuring cups. It's physically easy to mix (same 1:1 ratios, then stir-stir-stir) and easy to paint on because it's so fluid and watery. I used acid brushes trimmed to fine points to get into all the nooks and crannies.

This is probably the only complaint I have of it; is the viscosity. Being accustomed to gloopy gels, I'm used to loading it onto my pieces to get a nice thick coating. But too much Ultra-Glo will just drip right off if it's applied too thickly. But it doesn't NEED to be applied so thick, so I think I'm just going to have to get used to the medium and adapt!


 Another perk is the initial cure time is between 2-8 hours depending on ambient temperature, humidity (and sea level, I imagine). I find it tends to start to set-up in about 30-45 minutes in my studio atmosphere, but is malleable for a while, so lots of time to mix one batch and work. If you find it's creating a 'drip' along some point, it's a simple matter of taking a sharp point (a pin, or tip of a brush) to sweep away the excess Ultra-Glo and it's all fixed up and smooths itself out. No more drippy gobs connecting delicate little sculpted bits to one another and requiring a dremel to sand them off once cured.

It's just great! It pays to investigate new chemicals and tools to optimized and really highlight your projects. With Ultra-Glo's almost archival qualities, I know my pieces will look tip-top for a long while, too!

Thursday, August 25, 2011

sculpted dragon

I've taken a short (but much-needed) break from the series of sewn dolls I'm currently working on. A holiday just isn't a holiday without some kind of artistic outlet!
But it's been frustrating. Between difficulty in casting resin parts for one, and difficulty working with the vinyl of another, I'm frustrated! So... to keep from hacking things apart with the pinking shears, I'm doing some therapeutic sculpting.


I haven't sculpted anything in months; most of my focus has been on BIG things. Or cuddly things. Not delicate little itty-bitty things. I forgot how pleasant it is!

I used some of my doll armature wire to build the skeleton for the dragon, and the horns & ears were sculpted onto some of my 3" quilting pins I sacrificed for the occasion. Can you believe I sculpted most of this with a darning needle? I find conventional sculpting tools too big and unwieldy for itty-bitty things.

Once the paint is dry and fixed with some marine epoxy, I'm going to play with the needle felting kit to build her a nice zebra-dragon body. Can you spot her little wing thumbs in the pictures? This one's going to be cute!